DIY 996/997 /986/987 Solid LCA Bushing Install
- TheDeckMan
- OG (First 100 Outposters!)
- Posts: 345
- Joined: Fri Feb 16, 2018 8:52 am
- Location: Masshole behind communist lines
- Contact:
DIY 996/997 /986/987 Solid LCA Bushing Install
I ended up making my own puller tool to be able to pull bushings out on the car without requiring the removal of the control arm. Here is testing it on the bench. In light that it has not made it back when loaned out I will have to make another one or two in the near future that will be available for others on here. The install was done on my 2002 996 Turbo.
Puller tool used on the car with impact and wrench to remove old bushing
Old bushing removed, I normally hit with a scotch pad to clean the bore up prior to putting the bushings in. Another note is to make sure to use plenty of grease on the puller bolt to prevent it from galling the threads and then needing to cut the bolt head off.
If you have access to a welder and a lathe/bridgeport, here is a drawing for those who want to make their own.
I made a couple sets of LCA bushings for later use in other 996/997 cars as I add others to the garage. Here is the Phenix Engineering LCA bushing installed into the control arm. I ended up making them out of 7075 heat treated Aluminum to ensure the strongest possible.
First ones test fitting prior to hard coat anodizing
Finished install with thrust arms attached
Any questions feel free to ask. Install takes about an hour all said and done with difficulty being a single IPA beer requirement.
Puller tool used on the car with impact and wrench to remove old bushing
Old bushing removed, I normally hit with a scotch pad to clean the bore up prior to putting the bushings in. Another note is to make sure to use plenty of grease on the puller bolt to prevent it from galling the threads and then needing to cut the bolt head off.
If you have access to a welder and a lathe/bridgeport, here is a drawing for those who want to make their own.
I made a couple sets of LCA bushings for later use in other 996/997 cars as I add others to the garage. Here is the Phenix Engineering LCA bushing installed into the control arm. I ended up making them out of 7075 heat treated Aluminum to ensure the strongest possible.
First ones test fitting prior to hard coat anodizing
Finished install with thrust arms attached
Any questions feel free to ask. Install takes about an hour all said and done with difficulty being a single IPA beer requirement.
996TT - Widowmaker Project -RWD, UMW Tune, H&R RSS, Phenix Engineering Control Arms/LCA's, GT3 6 Pistons, SpeedTech 3" X-Pipe, Ported Headers, 997 GT3 Shifter, GT3 Buckets, GT2 Clutch/PP, GT2RS IC's, RSS Roll Bar, GT3 Brake Ducts, Joe Toth Aero/Ducts, Champion Thrust Arms
997TT - LSD, Chrono , UMW Tune, DSC, Phenix Engineering Toe Links & LCA Bushings, Tubi Race, 3" eRams, 964RS Engine Mounts
Audi TT Track Car
Corrado SLC
https://phenixengineering.com/
997TT - LSD, Chrono , UMW Tune, DSC, Phenix Engineering Toe Links & LCA Bushings, Tubi Race, 3" eRams, 964RS Engine Mounts
Audi TT Track Car
Corrado SLC
https://phenixengineering.com/
- 32wildbilly
- Never gonna run around and desert you
- Posts: 5782
- Joined: Sat Jan 06, 2018 2:46 pm
- Location: Kneebraska
- sweet victory
- OG (First 100 Outposters!)
- Posts: 616
- Joined: Mon Jan 29, 2018 12:55 pm
- TheDeckMan
- OG (First 100 Outposters!)
- Posts: 345
- Joined: Fri Feb 16, 2018 8:52 am
- Location: Masshole behind communist lines
- Contact:
Re: DIY 996/997 /986/987 Solid LCA Bushing Install
Of the puller or the bushing? If you need bushings I do have some extras.
996TT - Widowmaker Project -RWD, UMW Tune, H&R RSS, Phenix Engineering Control Arms/LCA's, GT3 6 Pistons, SpeedTech 3" X-Pipe, Ported Headers, 997 GT3 Shifter, GT3 Buckets, GT2 Clutch/PP, GT2RS IC's, RSS Roll Bar, GT3 Brake Ducts, Joe Toth Aero/Ducts, Champion Thrust Arms
997TT - LSD, Chrono , UMW Tune, DSC, Phenix Engineering Toe Links & LCA Bushings, Tubi Race, 3" eRams, 964RS Engine Mounts
Audi TT Track Car
Corrado SLC
https://phenixengineering.com/
997TT - LSD, Chrono , UMW Tune, DSC, Phenix Engineering Toe Links & LCA Bushings, Tubi Race, 3" eRams, 964RS Engine Mounts
Audi TT Track Car
Corrado SLC
https://phenixengineering.com/
- sweet victory
- OG (First 100 Outposters!)
- Posts: 616
- Joined: Mon Jan 29, 2018 12:55 pm
Re: DIY 996/997 /986/987 Solid LCA Bushing Install
I just realized you posted a sketch of the tool. Don't know why I didn't see that before.
I have CNC equipment at work and could make a few bushings though. On the fence about which direction I want to go. How are you liking the solid bushings so far?
I have CNC equipment at work and could make a few bushings though. On the fence about which direction I want to go. How are you liking the solid bushings so far?
- TheDeckMan
- OG (First 100 Outposters!)
- Posts: 345
- Joined: Fri Feb 16, 2018 8:52 am
- Location: Masshole behind communist lines
- Contact:
Re: DIY 996/997 /986/987 Solid LCA Bushing Install
:thumbup:sweet victory wrote: ↑Mon Mar 05, 2018 10:24 am I just realized you posted a sketch of the tool. Don't know why I didn't see that before.
I have CNC equipment at work and could make a few bushings though. On the fence about which direction I want to go. How are you liking the solid bushings so far?
So far loving them as they make a huge difference preventing cupping on the rear tires. Also notice a good difference in feed back through the steering to what is going on in the road surface. Will be putting a set on the 997 shortly.
996TT - Widowmaker Project -RWD, UMW Tune, H&R RSS, Phenix Engineering Control Arms/LCA's, GT3 6 Pistons, SpeedTech 3" X-Pipe, Ported Headers, 997 GT3 Shifter, GT3 Buckets, GT2 Clutch/PP, GT2RS IC's, RSS Roll Bar, GT3 Brake Ducts, Joe Toth Aero/Ducts, Champion Thrust Arms
997TT - LSD, Chrono , UMW Tune, DSC, Phenix Engineering Toe Links & LCA Bushings, Tubi Race, 3" eRams, 964RS Engine Mounts
Audi TT Track Car
Corrado SLC
https://phenixengineering.com/
997TT - LSD, Chrono , UMW Tune, DSC, Phenix Engineering Toe Links & LCA Bushings, Tubi Race, 3" eRams, 964RS Engine Mounts
Audi TT Track Car
Corrado SLC
https://phenixengineering.com/
- sweet victory
- OG (First 100 Outposters!)
- Posts: 616
- Joined: Mon Jan 29, 2018 12:55 pm
Re: DIY 996/997 /986/987 Solid LCA Bushing Install
Hmmm. I have a spare subframe with arms and spindles lying around. I think I can figure out what dimensions I'd need for the solid bushings from that.
What do you mean by cupping? The toe changing?
What do you mean by cupping? The toe changing?
- TheDeckMan
- OG (First 100 Outposters!)
- Posts: 345
- Joined: Fri Feb 16, 2018 8:52 am
- Location: Masshole behind communist lines
- Contact:
Re: DIY 996/997 /986/987 Solid LCA Bushing Install
Yep, change of toe under acceleration burning up the insides. Got just under 14k miles with two track days on the Continental Conti-Force vs 8k prior with no track days.
996TT - Widowmaker Project -RWD, UMW Tune, H&R RSS, Phenix Engineering Control Arms/LCA's, GT3 6 Pistons, SpeedTech 3" X-Pipe, Ported Headers, 997 GT3 Shifter, GT3 Buckets, GT2 Clutch/PP, GT2RS IC's, RSS Roll Bar, GT3 Brake Ducts, Joe Toth Aero/Ducts, Champion Thrust Arms
997TT - LSD, Chrono , UMW Tune, DSC, Phenix Engineering Toe Links & LCA Bushings, Tubi Race, 3" eRams, 964RS Engine Mounts
Audi TT Track Car
Corrado SLC
https://phenixengineering.com/
997TT - LSD, Chrono , UMW Tune, DSC, Phenix Engineering Toe Links & LCA Bushings, Tubi Race, 3" eRams, 964RS Engine Mounts
Audi TT Track Car
Corrado SLC
https://phenixengineering.com/
Re: DIY 996/997 /986/987 Solid LCA Bushing Install
This is some really solid content. Thanks for posting up the drawing!
Understeer: You will hit the wall with the front end.
Oversteer: You will hit the wall with the rear end.
Horsepower: How hard you will hit the wall.
Torque: How far you will move the wall.
Gone hunting with Alec Baldwin and Dick Cheney. Back soon.
- TheDeckMan
- OG (First 100 Outposters!)
- Posts: 345
- Joined: Fri Feb 16, 2018 8:52 am
- Location: Masshole behind communist lines
- Contact:
Re: DIY 996/997 /986/987 Solid LCA Bushing Install
996TT - Widowmaker Project -RWD, UMW Tune, H&R RSS, Phenix Engineering Control Arms/LCA's, GT3 6 Pistons, SpeedTech 3" X-Pipe, Ported Headers, 997 GT3 Shifter, GT3 Buckets, GT2 Clutch/PP, GT2RS IC's, RSS Roll Bar, GT3 Brake Ducts, Joe Toth Aero/Ducts, Champion Thrust Arms
997TT - LSD, Chrono , UMW Tune, DSC, Phenix Engineering Toe Links & LCA Bushings, Tubi Race, 3" eRams, 964RS Engine Mounts
Audi TT Track Car
Corrado SLC
https://phenixengineering.com/
997TT - LSD, Chrono , UMW Tune, DSC, Phenix Engineering Toe Links & LCA Bushings, Tubi Race, 3" eRams, 964RS Engine Mounts
Audi TT Track Car
Corrado SLC
https://phenixengineering.com/